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Reader contribution BN-0001 May 2026

Cleft hazel hurdle, finished in a long afternoon

A first attempt at the traditional Sussex hurdle, learned from a YouTube apprenticeship

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I started cleaving hazel hurdles last summer after watching a single afternoon’s demonstration at the Heritage Crafts gathering at Burwash. The hurdle below is my eleventh, and the first I would actually use. The earlier ten are stacked in the workshop in increasing order of how much they would embarrass me if a hurdle-maker walked past.

The cleft is the part most beginners get wrong. You want the hazel to split along its length so the two halves carry the same flex; force it past the natural fibre and one half goes brittle, the other goes too soft. The trick I learned, badly, by doing it badly seven times, is to listen for the sound the rod makes as it splits. A clean cleft sounds like a single short rip; a forced one sounds like a low groan.

The afternoon below is from the first weekend in May, behind the workshop. Light was good. The willow was reluctant.

Sample image - the workshop in the early afternoon, tools laid out on the bench.
The bench laid out before the work begins. Six rods cut to length, the cleaving brake to the left, the riving knife on top.
Sample image - the cleaving brake holding a hazel rod.
The cleave starts at the wider end of the rod and travels with the grain.
Sample image - hazel rods stacked on the workshop floor.
Six rods cleft and stacked, ready to be woven into the frame.
Sample image - the hurdle frame in progress.
The frame in progress. The horizontal rods are the “sails”; the upright stakes are the “zales”.
Sample image - the finished hurdle leaning against the workshop wall.
The finished hurdle. Six feet long, thirty-eight inches tall. Will hold two sheep, probably.

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